All official weighing of loose grain is
performed on bulk-weighing scales. A diagram of
such a scale follows. The grain is weighed in a
bin called the "Weigh Hopper," which in modern
automatic scales is supported by load cells. The
load cells generate an electrical signal
proportional to the weight they support. A device
called a "Scale Indicator" supplies power to the
load cells, sums their output, and produces a
digital signal which represents the combined
weight of the grain and weigh hopper. The flow of
grain into or out of the weigh hopper is
controlled by slide gates. A scale control
computer records the output of the scale
indicator, subtracts off the weight of the hopper
itself, and operates the gates.
The scale is shown going through its normal
weighing cycle. The weight of the empty weigh
hopper (the TARE weight) is measured with the
upper garner and weigh hopper gates closed. The
scale indicator sends the tare weight to the scale
control computer, which waits until the weight
readings are stable, showing that the weigh hopper
is not moving and grain is neither entering nor
leaving the weigh hopper, and records the tare
weight. During this time, grain being carried to
the scale accumulates in the upper garner. The
storage available in the upper garner keeps the
elevator from having to constantly stop and start
its conveyors.
After the scale control computer has recorded a
valid tare, it opens the upper garner gates to
allow grain into the weigh hopper. The indicator
continually sends weight readings to the computer,
which closes the upper garner gates when the
weight passes a pre-set cutoff value. The computer
again waits until the weight is stable and records
the weight of the grain and hopper combined (the
GROSS weight).
After recording a valid gross weight, the scale
control computer opens the weigh hopper gates.
Grain drains rapidly into the lower garner, which
normally is simultaneously discharging to a duct
or a conveyor. The lower garner discharges the
grain at a slower rate than the weigh hopper,
preventing it from overloading the conveyors
downstream. When the weight readings from the
indicator go below a pre-set lower cutoff value,
the computer closes the weigh hopper gates and
records another tare. Then the cycle repeats.
The net weight of the grain is the difference
between the gross and the tare. When a scale is
receiving inbound grain, the control computer
takes a gross weight and subtracts the preceding
tare weight to obtain the net weight. This gives
the true net weight received, because any grain
already in the weigh hopper at the beginning of
weighing is subtracted out and not counted. When
the scale is weighing outbound grain, the computer
takes each gross and subtracts the following tare.
This gives the true net weight of grain shipped,
because any grain remaining in the weigh hopper at
the end of weighing is subtracted out and not
counted.